华电技术 ›› 2020, Vol. 42 ›› Issue (1): 68-72.

• 技术交流 • 上一篇    下一篇

超临界锅炉省煤器蛇形管弯头泄漏原因分析

  

  1. 华电电力科学研究院有限公司,杭州〓310030
  • 出版日期:2020-01-25 发布日期:2020-03-20

Cause analysis for the leakage of serpentinetube elbow in supercritical boiler economizer

  1. Huadian Electric Power Research Institute Company Limited,Hangzhou 310030, China
  • Online:2020-01-25 Published:2020-03-20

摘要: 为查找某电厂超临界锅炉省煤器蛇形管弯头(SA-210C钢)泄漏原因,对弯头取样进行宏观形貌观察、化学成分分析、应力计算、力学性能测试、金相组织分析,分析结果表明,SA-210C的化学成分、室温拉伸性能、直管段的硬度均满足相关标准要求,金相组织未见明显异常,但爆口处硬度远高于相关标准规定的上限值,塑性、韧性明显降低。受异物磕碰形成的凹坑处强度不满足管壁设计要求,凹坑底部因应力集中而产生微裂纹,运行时在管内介质压力和热应力的共同作用下,微裂纹快速扩展而引起脆性开裂。

关键词: 省煤器管, 蛇形管弯头, SA-210C钢, 凹坑, 硬度, 塑性, 韧性, 脆性开裂

Abstract: To find out the leakage cause for the serpentinetube elbow(SA-210C steel) in a supercritical boiler economizer, macroscopic morphology observation, chemical component analysis, stress calculation, mechanical property test, and metallographic observation were implemented on the elbow samples.The results show that the chemical composition of SA-210C, tensile properties at room temperature and hardness of straight pipe met the requirements of relevant standards. There was no obvious abnormality in metallographic structure,but the hardness at cracking part was much higher than the upper limit, and the plasticity and toughness were significantly reduced. Since the tube wall pitted by the crushing of foreign material could not meet the designing requirement,there were microcracks at the bottom of the pit because of stress concentration. Under the action of pressure of medium and thermal stress during operation, the microcracks rapidly expanded and caused brittle cracking.

Key words: tube of economizer, serpentinetube elbow, SA-210C steel, pit, hardness, plasticity, toughness, brittle cracking