华电技术 ›› 2009, Vol. 31 ›› Issue (10): 11-15.
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刘鸿国
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LIU Hongguo
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摘要: 对某电厂某机组#1轴瓦发生脱胎的巴氏合金进行了化学成分分析、金相组织分析、XRD分析和X射线能谱分析等测试。分析结果显示,Sb含量符合要求,Cu,Pb,Zn含量均超标;巴氏合金组织中β′相(SnSb)在个别位置存在的轻度偏析,但未发现严重的偏析、分层及其他铸造缺陷;ε相(Cu6Sn5)和β′相(SnSb)两相之和所占比例平均值为39.5%;在结合面处挂锡层的合金侧有ε层。建议同类部件的订货协议中应明确提出允许的化学成分偏差范围及合金层硬质相含量要求。
关键词: 巴氏合金, 脱胎, ε相(Cu6Sn5), β′相(SnSb)
Abstract: A babbit peel off fault was take place in No.1 bush of an unit in some plant. The chemical composition analysis, the metallurgical structure analysis, The XRD analysis and the Xray energy spectrum analysis were accomplished for the peeled babbit alloy. The results show that the Sb content was accorded with the requirement, and the contents of Cu, Pb and Zn were not conformed to the standard. In the babbit alloy, the β′ phase(SnSb) exist slight aliquation at individual local position, but serious aliquition, delamination and other casting defects were not discovered. The average proportion of the sum of ε phase(Cu6Sn5) and β′ phase(SnSb) was 39.5%, there was ε layer discovered at the alloy side of joint surface Sn layer. It is suggest that the allowed chemical composition deviation range and the contents requirement of hard phases should be listed clearly in the order agreement of same parts.
Key words: babbit alloy, peel off, ε phase(Cu6Sn5), β′ phase(SnSb)
刘鸿国. 超超临界机组汽轮机轴瓦失效分析[J]. 华电技术, 2009, 31(10): 11-15.
LIU Hongguo. The turbine bush failure analysis of ultra supercritical unit[J]. Huadian Technology, 2009, 31(10): 11-15.
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