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Table of Content

    25 December 2020, Volume 42 Issue 12
    Performance prediction on a 300 MW CFB based on BP neural network
    HAN Yi, ZHANG Qiyue, WANG Yankai, YU Yingli, FU Xuchen, RONG Jun, DUAN Lunbo
    2020, 42(12):  1-6. 
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    With the development of machine learning neural network technology has become a solution to making analysis and prediction on massive data in coal-fired power plants. To facilitate the dispatching of power resources in power grid it is key to predicting power unit output. Having modeled a 300 MW CFB based on BP neural network the impact of abnormal data on the model accuracy was alleviated through data preprocessing and the number of input variables in principal component analysisPCA was reduced through dimension reduction. Relative error and root-mean- square error between the output value and expected value under different numbers of hidden neurons were compared and analyzed in an experiment and seven hidden neurons were selected for their comprehensive advantages. Studying the corresponding data of the unit in the experiment the results show that the relative error between the output value and the expected value obtained by the model is around ±2% and the root-mean-square error is around 13.4 MW. Therefore this model has good accuracy and stability in power unit prediction.

    Exploration on causes of SCR catalyst wear and the optimization scheme
    YU Shilin, JIN Limei, TAN Houzhang, ZHANG Gaoxiong, REN Qiaoli
    2020, 42(12):  7-13. 
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    Selective Catalytic Reduction (SCR) is the most widely used and mature post-combustion denitration technology by far,but there are many problems in engineering practices.The ash particles in flue gas concentrating in tail flues near boiler side because of inertia can result in local wear and ash accumulation of SCR denitration catalyst,which dramatically reduces the efficiency of denitration units.A targeted optimization scheme was designed through analyzing the cause and mechanism of catalyst wear,in which the flow field in the flue was optimized by installing louver guide plates and ammonia-smoke mixed vortex generators.The feasibility of the scheme was verified by CFD.Combined with the engineering practice,the modification installing louver guide plates and an ammonia-smoke mixed vortex generator in the tail flue can improve the uniform distribution of particle mass concentration in the flue and solve the local wear of catalyst effectively.
    Case study on replacing limestone with white mud in desulfurization of coal-fired power plants
    DU Qingmin, ZHANG Hui, FAN Shuaijun, GUO Xiao, WANG Hongxiu
    2020, 42(12):  14-21. 
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    Establishing a circular economy system taking white mud as its core in coal-fired power plants located in mud-rich areas can effectively promote the environmental protection in electricity industry and circular economy in China. However, difficulty in desulfurization slurry mass concentration control and high water content in gypsum are the problems in using white mud as desulfurizer.After theoretical study and tests,the solution is regulating the slurry mass concentration range according to the total dissolved solids (TDS) and removing the impurities in the desulfurization slurry.The study can provide reference and practical basis for white mud desulfurization in engineering cases and its large-scale application.
    Experimental study on large-proportion semi coke co-combustion in a 660 MW supercritical pulverized coal boiler
    ZHAO Xiaopeng, SU Yongjian, XU Yiwei, LI Yanjun, LIU Jun, GUO Hongyuan, TAN Kai
    2020, 42(12):  22-27. 
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    In the research on the adaptability of large-proportion semi coke co-combustion in a 660 MW supercritical bituminous coal boiler,the problems faced by the boiler was pointed out through semi coke characteristic analysis. And numerical simulation results located the blending position for semi coke.Semi coke adaptability adjustment test was made on the coal pulverizers.In the test,the pulverized coal fineness R90 was controlled below 10% and co-combustion was taken by the pulverizer group in the middle.The test results verify that semi coke combustion can alleviate the coking in power plant boilers,and reduce the mass concentration of SO2 by 40.65%,while slightly increase the NOx mass concentration by 18.42%.The boiler co-combusting coals with high sulfur content and high calorific value shows advantage over its substitutes,since its pulverized coal combustion efficiency reaches 99.09% while its boiler efficiency shows a 0.82% decline.Studying the adaptability of semi coke in bituminous coal boilers with medium-speed mill direct-firing pulverizing systems,the key points of semi coke co-combustion,an appropriate co-combustion method, and principles of boilers' adjustment can be obtained.It is considered that the 660 MW supercritical bituminous coal boiler blending with 50% semi coke during its co-combustion runs safely and economically.
    Numerical simulation study on reducing high temperature corrosion in furnace by adjusting internal and external secondary air and taking closing-to-wall air
    YANG Zhen, WANG Xinyu, ZHU Xuan'er, HUANG Yaji, YUE Junfeng
    2020, 42(12):  28-36. 
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    In a research on a 650 MW supercritical boiler,taking closing-to-wall air distribution scheme and distribution ratio of internal and external secondary air as variables,a proposed solution to high-temperature corrosion is adjusting air distribution proportion of closing-to-wall air and internal/external secondary air.According to the research results,the variation trends of CO volume fractions near the wall obtained by simulation and test were convergent,while the mathematical model was more accurate.When the ratios of secondary air in furnaces on two sides were adjusted to 0.22 and 0.32,their influence on CO distribution near the wall was minor,while the unburned carbon in fly ash and NOx mass concentration at the furnace outlet showed a slight fluctuation with the adjustment of the ratio.When the ratio reached 0.37,the accumulation area and volume fraction of CO reduced dramatically,while the mass concentration of NOx at the furnace outlet had a further increase.To alleviate high-temperature corrosion,judgment should be made in line with the actual situation of furnace reconstruction projects.
    Back analysis of deformation parameters of gravity dam based on EMD separated water pressure component
    ZHANG Li, TIAN Ziyuan
    2020, 42(12):  37-42. 
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    It is an important means for dam safety monitoring to establish a numerical model which can accurately simulate the behavior of dam structure through back analysis on material parameters. Back analysis on concrete dam parameters based on water pressure component in monitoring data is a common method at present. Empirical Mode Decomposition (EMD) is an intrinsic mode function that can eliminate the time effect component in monitoring data and separate water pressure component. It facilitates accurate water pressure component separation. At the same time, the response surface surrogate model and genetic algorithm are integrated into the analysis to improve the parameter back analysis efficiency. Taking a YL Gravity Dam as an example, the elastic moduli of the dam body and dam foundation were back analyzed based on the measured dam crest displacement along river and the strain of dam body. The results show that the water pressure component of displacement simulated based on inversion parameters is more consistent with the measured value than that simulated based on design parameters, thus the working behavior of the gravity dam can be analyzed and interpreted more accurately.
    Influence on performance parameters of cyclone separators based on CFD-DPM
    PENG Li, SHI Zhansheng, DONG Fang, JING Xuye, MA Zhian
    2020, 42(12):  43-48. 
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    In the numerical simulation on gas-solid two-phase flow dynamic characteristics of a cyclone separator taking CFD-DPM(Computational Fluid Dynamics-Discrete Particle Model),the effects of operation conditions and geometrical parameters on the separator's performance were mainly investigated.The CFD-DPM was validated against experimental data with respect to the separation efficiency under the air inlet velocity of 8 and 16 m/s,and acceptable consistency were achieved between the simulated results and the experimental data.It indicates that CFD-DPM could accurately predict the performance of cyclone separators.With the increase of air inlet velocity,the separation efficiency and pressure drop show approximately exponential growth and parabolic growth.In the research on cyclone separator's performance,there were five significant geometrical factors which were inlet width,inlet height,diameter and penetration depth of the exhaust pipe,and length of the separator.With the increase of the height and width of inlet,as well as the diameter and penetration depth of exhaust pipe,the pressure drop and separation efficiency decreased.Though increasing the cyclone separator’s height would reduce the pressure drop,it had little effect on the separation efficiency.The influence of the vortex finder’s height and dust discharge diameter on the pressure drop and separation efficiency was negligible.
    Analysis on coal unloading process of a ring-type coal feeder based on EDEM
    MA Qian, HAN Jianbin, MA Aixia, ZHOU Chaohui
    2020, 42(12):  49-53. 
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    To solve the problems of coal accumulation, coal spattering and insufficient output in ring-type coal feeders, a finite element model for coal unloading process of a ring-type coal feeder was established by discrete element analysis software EDEM. It studied the effects of unloading angle, width of unloading opening and velocity of unloading vehicles on the force of unloading plate, the force of seal cover and the unloading capacity. According to the results, the force of unloading plate was the smallest and the unloading capacity was maximized with an unloading angle of 45°. As for the dual-ring coal feeder with an inner ring of a 900 t/h capacity and an outer ring of a 1 300 t/h capacity, the unloading openness width for the inner and outer rings exert the least influence on the force of the unloading plate and the seal cover ,and the unloading capacity,when it is 1 600 mm .Thus,it is the most ideal width for unloading openness. The variation of unloading vehicle velocity can barely impact the maximum output. The research on unloading parameters of ring-type feeders laid a foundation for the feeders´ stable operation.
    Design and dynamic performance analysis on a molten salt heat exchanger for energy storage and heating
    CHEN Ruizhe, XIONG Yaxuan, ZHANG Hui, LENG Guanghui, WANG Huihui
    2020, 42(12):  54-59. 
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    High-temperature molten salt heat storage is an effective solution for energy issues. Structure and design parameters of a molten salt-water heat exchanger play decisive roles in its performance. Software HTRI was taken in detailed design and selection on the molten salt-water heat exchanger with megawatt capacity. Manufacturing dimensions and rated performance parameters of the molten salt-water heat exchanger were achieved after data correction. Based on its design parameters, the exchanger's dynamic load, molten salt temperature at inlet and outlet, effective average temperature difference, steam temperature at outlet, design margin of heating area and heat transfer coefficient were simulated and calculated by controlling its water flow and molten salt flow. The calculation results show that the designed molten salt-water heat exchanger can complete 1 MW heat exchange,and its dynamic heat exchange performance is in line with the manufacturing dimensions of tube and shell heat exchangers. The reasonable design for the molten salt heat exchanger provides reliable reference for further research.
    Analysis on application of low-pressure cylinder zero-output heating transformation technology in small and medium-sized coal-fired power units
    HOU Bo
    2020, 42(12):  60-66. 
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    In respond to the energy conservation and emission reduction policy,and to meet the local heating demand and adapt to the emerging profit model of flexible peak shaving for coal-fired power plants,a low-pressure cylinder zero-output transformation was taken on a 135 MW coal-fired unit in northern Shanxi Province.The low-pressure cylinder zero-output technology can realize thermo-electric decoupling in small and medium-sized coal-fired power units,and its performance on improving heating capacity and flexibility of the units was analyzed.The results show that low-pressure cylinder zero-output transformation makes small and medium-sized coal-fired power units safe and controllable since it can solve rotor blade water erosion,blade surging,heating of blast and freezing prevention of air-cooled island.The low-pressure cylinder zerooutput scheme is of prominent economic advantage,as it reduces the total investment by about 550 000 yuan,and increases the power generating capacity and income per heating season by about 70.23 million yuan,respectively.The conclusion can be used as a reference for the design of similar units.
    Design of a transcritical CO2 heat pump system
    HU Jian
    2020, 42(12):  67-71. 
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    With the increasing demand for energy and intensive attention paid on energy conservation and environmental protection,more and more studies have been made on CO2 heat pumps applied in refrigeration and heat pump. Compared with other heat-supply methods,heat pump is more efficient in heat supply.It can make use of a large amount of low-grade heat in environment with only a little high-grade heat consumption,which is called waste heat utilization,an ideal heat-supply system.As a natural working medium,CO2 is of prominent advantages for its good thermodynamic performance and conforming to clean and environmental requirements.Based on the introduction and advantage analysis on CO2 transcritical cycle, a thermodynamic cycle of a CO2 transcritical cycle was built and state points of the cycle were selected and studied in thermodynamic process.According to the national standard,CO2 transcritical cycle state points with various parameter were calculated,and the Coefficient of Performance of the heat pump ( COPh )was increased to 3.793 by optimization. The results show that transcritical cycle not only improves the heating efficiency of the system,but also compresses the equipment space,which has great development and improvement potential.
    Quantitative analysis on representative influencing factors of wind measurement mast based on power generation
    WANG Daoxin, CAI Chuangbin, WANG Jinhe
    2020, 42(12):  72-77. 
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    The representativeness of measurement made by wind masts is one of the most important factors for the wind resource evaluation accuracy. After literature review,it is found out that current representativeness analyses of wind masts are mainly qualitative analyses. Proposing the concept of theoretical reduction coefficient and taking it as the measurement standard for wind mast representativeness, quantitative analysis on wind mast representativeness can be carried out innovatively. In a practical case,the theoretical reduction coefficient at each wind turbine position was calculated by comparing the evaluation value of a wind farm in the design stage with the actual power generation during its operation. After the theoretical reduction coefficient analysis, the main factors affecting the representativeness were considered as the distance and the elevation difference between the wind mast and each wind turbine.The linear fitting formula of theoretical reduction coefficient and the distance between the wind mast and each wind turbine indicated that there was no obvious correlation between the two factors, while according to the linear fitting formula of the representativeness of the wind mast and the elevation difference, there was a clear negative correlation between the two factors. In the current standard, the wind mast with elevation difference less than 50 m is of decent representativeness.However,according to the practical data in the case, the wind mast with elevation difference less than 30 m is of proper representativeness.
    Key points to equipment selection for a centralized photovoltaic power station
    CHEN Qing, GUO Peiyu, ZHOU Qing, WU Lihua
    2020, 42(12):  78-81. 
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    Under the current "bidding to grid" policy for photovoltaic(PV) projects, projects must reduce their costs and increase their efficiencies, which makes higher requirements on equipment selection. Considering the design for a photovoltaic power station in Northwest China and emerging technologies in the industry, key points to the type selection of in-situ step-up transformers, inverters, cables and other equipment were discussed, and integration plans with different equipment were proposed. Through technical and economic comparisons, especially considering the project cost, a suitable equipment selection solution for large-scale centralized PV power stations was selected. The reasonable solution is of lower cost and reliable operation. Lower construction cost of PV power stations lead to a cheaper on-grid electricity price, which improves the competitiveness of PV industry of China.
    Coal quality online detection system based on LIBS and its application
    HUANG Haidong, LIANG Peng, ZHU Baosen, JIN Congbing
    2020, 42(12):  82-87. 
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    Real-time and accurate detection of coal complying with the industrial index is key to the safe and efficient operation of coal-fired power plants. Based on the situation on-site and existing coal quality online analysis technologies , a coal quality online detection system taking laser-induced breakdown spectroscopy(LIBS) was developed,which realized real-time and swift detection on coal quality. The detection time for a single sample is controlled in 30 min. In the case of successive detection, each sample analysis can be done in 3 minutes. Compared with the traditional manual detection, this system improves the detection efficiency sharply and provides real-time guidelines for thermal power plants. Verified by practical cases , the contents in coal samples can meet the testing precision required by the coal-fired power plant.The test results can guide the optimized control on the desulphurization and denitration systems of coal-fired boilers, avoid the excessive discharge, reduce the environmental protection cost , and lower the "carbon tax" by improving the combustion efficiency of boilers.The research is of great significance for improving environmental protection efficiency and economic index of power plants.
    Analysis on standards for data center energy supply design
    PENG Gangping, KANG Hui
    2020, 42(12):  88-93. 
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    Design standard is an important safeguard for engineering construction standardization and an important means of modern engineering construction. Having summarized current design standards of data center energy supply in China, highlights are drawn on two design standards, Engineering Design Guidelines for Natural Gas Distributed Energy Projects and GB5 0174—2017 Data Center Design Specifications.In the explanation on the latter one, the contents related to energy supply and cooling are analyzed. The similarities and differences of power-supply related contents in GB 50052—2009 Code for Design of Power Supply and Distribution System and GB 50174—2017 Code for Design of Data Center are compared. The results show that the new standard affirms the idea of powering data centers by distributed energy and taking gas-fired distributed energy as the main power source for data centers.
    Analysis on safety and reliability of 600 MW supercritical units' deep peak regulation
    SUN Haifeng, WANG Zhaohui, WANG Jianfeng, HU Da, ZHU Yue
    2020, 42(12):  94-100. 
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    In order to expedite the development of non-fossil resources and promote the reform of energy production and consumption,deep peak regulation has become the main incentive measure for coal-fired units.Analyzing the application of deep peak regulation in two 600 MW supercritical units,the difficulties in deep peak regulation were summarized,and specialized subsystems including flue gas and air system,pulverizing system,water supply system,shaft seal and hydrogen cooler,stator cooling water system,circulating water and condensate system,bodies of large/small turbines were subscribed.The adjustment modes and points for attention of each subsystem during the deep peak regulation were analyzed.According to the experience in adjustment and trial operation,key points on steam turbine side and boiler side were given,which could be used as a reference for deep peak regulation of the same-type coal-fired units.