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Table of Content

    25 February 2018, Volume 40 Issue 2
    Discussion on construction of 3D digital power plant
    GAO Wensong, WANG Gang, YIN Jinliang, LIU Zhengqiang
    2018, 40(2):  1-3. 
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    Concerning the effective use of data resources and the intelligent technology development, it explains the meaning of launching 3D digital power plant. It introduces the concept of digital power plant and 3D digital technology and analyzes the design and application of 3D digital power plant, including 3D modeling, infrastructure design, simulation training, system interconnection and so on. The discussion illustrates the directions and targets for further research.
    Monitoring on lubrication condition of wind power gearbox and development of fault diagnosis system
    YUN Hongli, ZHANG Tao, SONG Xiaona
    2018, 40(2):  4-6. 
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    Gearbox is the key subsystem of a wind power unit, and the intelligent control and management is a key to prolong service life of lubrication system. It forecasts lubrication monitoring parameters by taking the Grey theory, which achieves the realtime monitoring and prediction on gearbox lubrication condition. Fault tree model is used to diagnose the fault in lubricating system, which can improves the efficiency and accuracy of diagnosis.
    Decentralized control and centralized management of biogas generation project control system
    PAN Ning, CHEN Yi, LIU Wei, ZHANG Tingjun, MA Zonghu
    2018, 40(2):  7-9. 
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    At present, most biogas power stations follow the standards and control methods of thermal power plant for their plant control systems. The source of materials for thermal power plant is relatively stable, and the control requirements for units operation are quite strict. The configuration of the control system is designed according to the concept of “no stopping”. In the case of biogas power plant, if this method is continuously used to control, it will cause unnecessary waste and control irrationality. In this paper, according to the actual running situation of biogas power plant, it puts forward the control mode called “decentralized control, centralized management”. This mode takes the key consideration on balancing the coupling relationship between each unit in the procedure, which can optimize its running state and enhance the power generation efficiency.
    Causes and control methods of cracks on mortar pad for steam turbine in the cold and dry environment
    CHEN Chunhui,YAO Zhiwei,DONG Yi
    2018, 40(2):  10-12. 
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    It compares the mortar pad defect of HP/IP bearing pedestal with that of LP cylinder under the drycold environment.The causes of crack defects were low environmental temperature, temperature disparity between day and night, and inadequate maintenance measures after pouring. It puts forwards improvement measures which are covering with electric blanket and quilt, setting up the wind tent, and controlling the time of maintenance. The crack of mortar pads is effectively controlled and the primary success rate of mortar pad making is improved.
    Research and application of combined closed ash yard for large and mediumsized coalfired power plants
    SUN Jianchao
    2018, 40(2):  13-15. 
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    Fly ash storage of large and medium sized thermal power plant is quite substantial. The traditional openair yard is hard to meet the requirements of environmental protection, and conventional semiclosed storage yard to a certain extent reduces the comprehensive utilization value of dry ash.It proposes a scheme of combined closed ash yard which contains a large steel silo of fly ash and a steel archframe closed ash shed.Compared with the outdoor dry ash field solution, the scheme's captalized cost is low.The scheme can effectively solve the environmental pollution in the  procedure of construction and operation of ash yard and significantly improve the level of the comprehensive utilization of fly ash. Its social benefit and economic benefit is remarkable.
    A detection method about the rotor overvoltage protection device
    LIU Yulin, ZHU Hongwei, GU Jianrong
    2018, 40(2):  16-18. 
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    To regularly detect the performance of generator rotor overvoltage protection device, a method of using the existing low voltage equipment in testing the actual operating value of rotor overvoltage protection is put forward: by measuring the operating voltage of the trigger, then the actual operating value of the rotor overvoltage protection device can be calculated. It is verified that the method of the test results agree with conventional methods. The operation is simple and there is no high voltage in the process. It can be used as a rapid detection method on the generator rotor overvoltage protection device to ensure the reliable operation of the generator.
    Detection of transmission line and tracking method based on electromagnetic sensing array
    WU Guosong, NI Hong, ZHAO Haili, CHEN Jing
    2018, 40(2):  19-20. 
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    Addressing the need of identification, position measurement, obstacle avoidance and tracking in the process of unmanned aerial vehicle inspection, a detection and tracking method for powerfrequency transmission line and equipment is designed. The system includes passive array magnetic induction antenna device, array scanning and acquisition control circuit, attitude and distance data processor. The passive array magnetic induction antenna device is used as the magnetic field information detection and testing link. It is controlled by the scanning and acquisition control link to collect the magnetic field distribution and intensity information. Then, the followup data signal processing link can calculate the location, distance and other information of detected highvoltage transmission line. Finally, it is verified on the platform developed by the ARM series STM32F104 hard ware. Through the onsite flight test, the results turn out to be satisfying.
    Reason analysis and prevention of the burnout of boiler burner nozzle
    LI Ge1, ZHU Haibao1, WANG Jun2
    2018, 40(2):  21-24. 
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    Burnout on the boiler burner nozzle was observed in a power plant shortly after it start running for a short period. ash deposits, coking, bulge, and swelling were found on the water wall inside the hearth, which seriously affect the operation safety of the unit. In is paper, the quality of the firing coal, the structure of the burner, the method of combustion was studied as the influential factors, the exiting problems of the unit is summarized, and the suggest on the prevention of the burnout of the boiler burner nozzle is presented.
    Causes analysis and treatment of end shield oil leak in 500kV main transformer bushing
    YU Wentao,HUANG Wenfeng,MA Xin
    2018, 40(2):  25-28. 
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    A 500kV main transformer of a power plant found oil leak defect at its bushing end shield of the high voltage side during overhaul. Through analysis, it was confirmed that the reason for oil leak was ungrounded end shield. It introduced the replacement of high voltage bushing and partial discharge test in details. After replacement, it was found that the end shied ground column was damaged during the dielectric dissipation test of transformer through disassembly check and the grounded copper sleeve was jammed and could not bounce fully. Countermeasure was carried out according to the causes of the defect.
    Problems and optimization of water ring vacuum pump in thermal power plant
    ZONG Xudong
    2018, 40(2):  29-31. 
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    It lists various problems of thermal power plant water ring vacuum pump, analyze the problem from principle, make economic and safety comparison with other optimization reform program of currently vacuum pump and draw up the optimal design and reform scheme.
    Analysis of the causes and preventive measures of condenser scaling in a gas turbine plant
    GAO Qiangsheng
    2018, 40(2):  32-34. 
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    Taking an abnormal scaling issue of a condenser in gas turbine plant, the causes of scaling is analyzed, considering the condenser temperature control, corrosion inhibitor dosing control, circulating water concentration ratio and so on. Preventive measures are put forward to ensure the safe and economic operation of power generating units.
    Optimization analysis on operation mode of induced draft fan and boost fan
    XU Bing, SONG Hongfei
    2018, 40(2):  35-37. 
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    After the ultraclean emission modification on two units in a power plant, the original operation characteristics of induced draft fan and boost fan are changed. After analyzing the operation characteristics of modified induced draft fan and boost fan, reasonable and economic operational mode can be found through comparing test results.
    The problems and countermeasures of startup of 600MW supercritical coalfired power unit with steam feed pump
    WANG Jianghong, YE Wenhua
    2018, 40(2):  38-39. 
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    In recent years,600MW supercritical coalfired units used steam pumps to replace the electric pump in the water supply so as to excavate the potential of the unit. Taking Guangdong Zhuhai Jinwan Power Generation Company Limited as an example, this paper analyzed and summed up the problems encountered during the startup of  this mode, and put forward the countermeasures to provide a reference for the successful implementation of steam pump replacing the electric pump in the same type of units.
    Application analysis of backwash method for lowlow temperature economizer of supercritical unit
    WEI Dong
    2018, 40(2):  40-42. 
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    A lowlow temperature economizer was installed in the #1 unit of Huanggang Dabie Mountain Power Generation Company Limited during its ultralow emission modification which was carried out during A class maintenance. In the practical application, the thermal system of the lowlow temperature economizer is restricted by the condenser water flow in both cold and hot condition, and cannot get highflow flushing. During ultralow emission modification in the A class maintenance of #2 unit,a backflush door was installed. Backflushing method is adopted to shorten the washing time and save a lot of desalination water. Therefore, it is a good chance to carry out backwashing modification on lowlow temperature economizer during C class maintenance on #1 unit, which will achieve good results.
    Optimization of measurement method for disconnector circuit resistance in strong electromagnetic interference environment
    LI Weijiang, TAN Yinghui, LI Guangyuan, WANG Qiang, MA Ning
    2018, 40(2):  43-45. 
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    According to a disconnector circuit resistance test, electromagnetic environment of the test site is analyzed. By calculating the electromagnetic field in the test environment and the induced voltage in the test circuit, the electromagnetic interference has been proved to be an important reason for the distortion of the disconnector circuit resistance. By improving the wiring method of disconnector measuring circuit, the influence of electromagnetic interference on measuring the resistance of the disconnector is reduced. The measured value of disconnector circuit resistance is more accurate and reliable, which improves the accuracy while testing disconnector circuit resistance and the production efficiency during grid maintenance.
    Discussion over oil sampling techniqueused in oilimmersed transformer filledwith nitrogen
    WU Xinjie
    2018, 40(2):  46-47. 
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    Common oilimmersed transformer is notfilled with nitrogen,and its oil sample technology is also relatively mature. However, the oilimmersed transformer filled within nitrogen is rarely introduced on papers. If conventional oil sampling technology is used, it is the external air that will be sucked into the inside of the nitrogen filled oilimmersed transformer frequently, rather than the oil sample that can be moved out of it. Through the discussion over oil sampling technology and combination with engineering practice, it summarizes an oil sampling technology that is suitable for nitrogen filled oilimmersed transformer and can solve the above problems well.
    Application of igniting the blended coals by highpower plasma ignition device
    ZHANG Hai1, QIU Wangcheng2
    2018, 40(2):  48-49. 
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    Taking the plasma ignition reform of unit 1 of Hubei Huadian Xiangyang Power Generation Company Limited. as an example, it introduces the contactless 300kW plasma ignition system and its advantages in igniting mixed coal (50% meagre coal and 50% bituminous coal).And it analyzes the economic benefits and the social benefits that the plasma ignition system brings to the power plant.
    Reason analysis and improvement on the blades fault of twostage adjustable moving blade axial flow draft fan
    LIU Ensheng1, ZHOU Xingang2
    2018, 40(2):  50-51. 
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    Through analysis, it is found that the twostage moving blade adjustable axial flow fan is frequently jammed because of the design, maintenance, operation mode and so on. According to the practice, the prevention, countermeasures are discussed and the improvement opinion is put forward,considering the design improvement, operation maintenance and overhaul. It can provide a reference for jamming issues of induced draft fan with similar condition.
    Cause analysis and treatment on the differential pressure rise of air preheater in tongchuan power plant
    LIU Zhao, REN Tianbao
    2018, 40(2):  52-53. 
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    Tongchuan Zhaojin Power Plant carries out an ultralow emissions modification. As the denitration system is put into operation, the air preheater's differential pressure rises gradually. Through analyzing the causes of the rise of air preheater’s differential pressure and physical characteristics of NH4HSO4, temperature rising method can gasify NH4HSO4 and carry it away with smoke, so as to achieve the aim of reducing air preheater's differential pressure and solve the problem of the air preheater clogging.
    Comprehensive performance analysis of MGGH system affected by multiple factors
    LU Hairong,WANG Gang,LIU Gang
    2018, 40(2):  54-56. 
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    MGGH (Mitsubishi gasgas heat exchanger technology) is popular with its energy saving performance. But performance evaluation on MGGH equipment only considers economic indicator such as flue gas temperature difference, pressure drop of the heat exchanger on flue gas side and overall pressure drop. The system resistance changes will affect the economy of related equipment after the operation of MGGH. At the same time, the influence of steam consumption, amount of desalinated water circulation and electricity consumption on the comprehensive performance of MGGH system should be considered. It should take adjustment to MGGH system to achieve the optimization. Taking a gasgas heat exchanger system of a 1000MW unit, the current performance evaluation index can be improved with the combination of thermal test and will provide technical support for the unit operation.
    Simulation and optimization of MGGH system in coalfired power plant
    WANG Zhengrong, GENG Xuan, WANG Yang, ZHANG Xiqian
    2018, 40(2):  57-60. 
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    MGGH system cycle water temperature at inlet and outlet determines the logarithm mean temperature difference of the heat exchangers, which affects the heat transfer area of cooling and reheat heat exchanger. At the same time, the materials of cooling heat exchanger and reheat heat exchanger are quite different because of the low temperature corrosion. The difference of materials makes the unit cost of these two heat exchangers varying widely. Therefore, the MGGH system was optimized by considering heat transfer area and material cost factor integrally. The MGGH system was built with the software Aspen plus and simulated numerically. Using the sensitivity analysis of the software, two variables which are the inlet and outlet temperature of cooling heat exchanger circulating water temperature in a power plant are set, to find out the optimal operating parameters. After optimization, the originally designed circulating temperature at outlet increases from 95℃ to 105℃, the required yield of circulating water drops from 619.677t/h to 437.428t/h, the total price of cooling heat exchanger and reheating equipment, reduced by 5.02% , and the total heat transfer area is increased by 1.55%.
    Research and application of using circulating discharged water as the process water of desulfurization
    LIU Xingchuan
    2018, 40(2):  61-63. 
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    To save water and reduce waste water discharge, the circulating discharged water of power plant can be used for desulphurization. Through analyzing the quality of circulating discharged water from a certain power plant, it ensures that the circulation waste water can basically meet the quality requirements of pulping water and waste water treatment water in desulfurization process. Though there is scaling risk if it is used as the flushing water and cooling water, the circulation waste water has been added in scale inhibitor and corrosion inhibitor and keeps flowing, which make it difficult to scale. Taking circulating discharged water as the desulfurization process water, the investment will increase by 100,000 yuan, but the annual cost can be saved by about 4.11 million yuan, and the environmental protecting and economic benefits are prominent.
    Factors influencing the design and selection of the honeycomb flue gas denitrification catalyst
    LI Xinyan, MENG Fanqiang
    2018, 40(2):  64-67. 
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    Denitration catalyst is the core part of coalfired power plant’s flue gas denitration system. It discusses and summarize three factors that will affect design and selection of honeycomb flue gas denitrification catalyst  which are active damping coefficient β, condition  of flue gas and the requirements for performance guarantee. The ash content of flue gas determines the selection of catalyst pitch (hole). Active damping coefficient β, O2 content in flue gas, H2O content, reaction temperature and requirements  for performance guarantee (denitration efficiency, oxidation rate of SO2 and NH3 escape) jointly determine the final catalyst volume.
    The selection about the sulfur content in the coal of ultralow emission desulfurization transformation in coalfired units
    LI Zhuang,HU Da,WANG Jianfeng,SUN Haifeng,ZHU Yue
    2018, 40(2):  68-70. 
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    Sulfur content of coal was one of important factors that would affect the ultralow emission desulfurization transformation. Highsulphur coal is of low cost but high cost of initial investment and operating. Choosing appropriate sulfur content of coal is of great significance for the power plant operation. Taking the limestonegypsum wet desulphurization transformation project on a 300MW coalfired units in southwest as an example, it estimates the investments in the ultralow emission desulfurization transformation schemes based on the different condition of asreceived sulfur content in coal which are 3.85%, 2.43% and 1.06% (the corresponding factory price are 797,812,and 861yuan/ton). Taking the coal whose sulfur content is 1.06% as transformation scheme benchmark, taking annual cost method model,the investment payback period was 2.7 years and 3.5 years respectively when the asreceived sulfur content in coal are 3.85% and 2.43%. It offers advice according to the power plant operating conditions, and provides the reference for the sulfur content selection for ultralow emission desulfurization transformation in coalfired units.
    Analysis and response to the main abnormalities of desulphurization system in low load of coalfired power
    XU Ping
    2018, 40(2):  71-73. 
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    It analyses the abnormal running situations of limestone wet desulphurization system in domestic coalfired thermal power unit under low load running. It describes the formation of abnormal running, coping methods to the main abnormalities and provides feasible coping method for the safe and stable operation of desulfurization system.
    Application of computational fluid dynamics software in the SCR denitration technology of thermal power plant
    SUN Jingnan, WANG Guanyu, QIN Yiming, HAN Tongjiang
    2018, 40(2):  74-76. 
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    Take a selective catalytic reduction (SCR) denitration device of a 600MW power plant as an example, it uses computational fluid dynamics (CFD) software, Ansys Fluent software ,to simulate the flow field of SCR denitration system. It shows the application situation of flow field simulation technology, points out the significance and future development direction of the flow field simulation for SCR denitration technology.